Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 1

Copyright Notice

This material is copyright protected. No material may be reproduced or transmitted in any form or by any means for any purpose without expressed written consent of VideoRay LLC.

Copyright © 2022, VideoRay LLC - The Global Leader in Micro-ROV Technology

Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 2

Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 3

About this Document

Online Manual

This printed Quick Start Guide is a subset of the full version of this manual, which is available on the Pier Pilings Inspection (PPI) control panel and online in the following formats:

  • Installed on the Pier Pilings Inspection (PPI) control panel at: sop_ppi for viewing the HMTL locally.

  • https://download.videoray.com/sop_ppi for viewing the HMTL online.

  • https://download.videoray.com/documentation/sop_ppi/pdf/videoray_doc_sop_ppi.pdf for viewing the PDF online.

  • https://download.videoray.com/documentation/sop_ppi/zip/videoray_doc_sop_ppi.exe for downloading the HTML and PDF files.

Document Conventions

Several symbols are used throughout this documentation to add emphasis and to assist in relocating important information. The following table describes these symbols and their uses.

SYMBOL DESCRIPTION
The Danger icon is used to indicate there is a potential risk of personal injury or death. Extra care should be taken to understand the risks, and all personnel should exercise caution. It may also be appropriate to warn others in the immediate vicinity.
The Caution icon is used to indicate there is a potential risk of damage to the equipment or surrounding property. Personnel should receive training in the appropriate procedures before attempting to operate or maintain the equipment.
The Do Not icon is used to indicate that an action or activity should NOT be performed.
The Note icon is used to highlight a specific detail or point of information.
The Tip icon is used to highlight a suggestion or recommendation.

Beyond this Document

There is no substitute for experience and/or training, especially with respect to the real purpose for which you plan to use this equipment. We encourage you to explore options beyond the scope of these materials to expand your knowledge and skills necessary to support your applications. In addition to this documentation, VideoRay offers training and technical support and hosts a general user discussion forum and user image gallery.

We also realize that collectively, users of our products spend considerably more time operating our systems than we do ourselves. Users also encounter more diverse operating environments across an extremely broad range of applications. We highly value this vast experience base, and invite and encourage you to share your experiences and suggestions with us. Please feel free to contact us by any of the methods listed below.

Quality Commitment

VideoRay strives to design, manufacture, deliver and support the highest quality products and services, including this documentation. We have made every effort to ensure that this documentation is accurate and provides you with the most up-to-date information.

If you find any errors in this documentation or have suggestions for improvements, each page contains a "Help us improve this document" feedback link in the left margin (you must be connected to the Internet to use this link).

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Disclaimer

This document is deemed accurate at the time of its writing, however it is not a legal contract and the information contained herein should not be construed to represent any form of commitment. This document as well as the associated products and services are subject to change without notice.

Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 4

How to Get Help

Help for your Pier Pilings Inspection (PPI) is available through several channels.

All Hours Self-Service / Crowd-Source Tools

Operator's Manuals and Standard Operating Procedureswww.videoray.com/support/manuals.html
Software Downloadswww.videoray.com/support/downloads.html
Frequently Asked Questionswww.rovfaq.com
ROV User Forumwww.rovinfo.com

Global Support

Emailsupport@videoray.com
Phone+1 610-458-3000 (select option 1)
Additional messaging services are available.Contact us using one of the above methods for options supported.
Remote Sessionswww.videoray.com/support/remote-support.html (by appointment )

Regional Support

VideoRay Authorized Dealers and Service Centershttps://videoray.com/contact-us/locate-dealer-or-service-center/

Training

Emailtraining@videoray.com
Phone+1 610-458-3000 (select option 1)
Training OpportunitiesTraining Overview

Operational Strategies and Tactics Support

If you need help understanding how to apply your system to a specific project, contact VideoRay or you local VideoRay dealer. We can provide guidance or help you find a certified consultant.

Section 5

Before Contacting Support

Please make sure to consider the following information before contacting VideoRay's Technical Support to report a problem. The following information should available:

  • User name and contact information
  • Name of the owner if not the same as the user
  • System model
  • Serial Number of the affected component(s)
  • Accessories in use
  • Detailed information about the issue:
    • Symptoms
    • Operating conditions that create the symptoms
    • Anything new or unusually about the system or operations

Once you have collected the recommended information, visit the "How to Get Help" page for contact information.

In addition, please review VideoRay's Support website for additional information about:

  • Principles of Customer Interactions
  • Customer Care Philosophy
  • Technical Support Policy
  • Third Party Accessory Support Statement
  • Use of Non-VideoRay Supplied Computers
Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 6

Pier Pilings Inspection (PPI) Overview

The Pier Pilings Inspection operation is a technique that can be used to visually inspect or search individual or groups of pier pilings. The purpose for this procedure is to maximize the chances of success and ensure that each pier piling is systematically inspected so there is no question that the entire pier area has been completely inspected or searched.

The recommendations for this SOP come from some of the world's leading experts in the field and have been formulated after many hours of field experience. However, they should be considered a starting point since every possible scenario cannot be anticipated. Be prepared to make adjustments and fine tune the settings to adapt these recommendations to your specific circumstances and environment.

General Concept

The Pier Pilings Inspection consists of two main operations:

  1. Inspecting an individual piling circumferentially from surface to seafloor.
    • This can be done in one of two ways:
      1. By inspecting the complete circumference and then changing to different depths as determined by the visibility and length of the piling.
      2. By inspecting using vertical passes spaced circumferentially around the piling.
        • This may be better for pilings that have cross bracing structures.
  2. Navigating from piling to piling without putting undue stress on the tether or getting it tangled.

This SOP includes procedures for all of the above approaches.

Applicability

The Pier Pilings Inspection operation is applicable to piers that consist of pilings. Pier wall structures should be searched using the Piling Wall Inspection Standard Operating Procedure.

Prerequisites

Participants in a Pier Pilings Inspection should be familiar with operating a VideoRay Defender running the Greensea Workspace control system. For more information about these products, see the Education Resources Library.

Searching for Threats or Hazards

If conducting a Pier Piling Inspection for the purpose of ensuring there are no threats or hazards in the pier area, it may be required to clear an the bottom area around the pilings.

There are two schools of thought about which part to search first, the pier pilings or the bottom.

  • If you will be operating from the pier, it is best to clear the pier pilings first to avoid the ROV or tether from contacting a threat device on the pier while searching the bottom. This can prevent accidentally contacting something on the bottom while navigating the ROV to observe the pier pilings.

  • If you will be operating from a vessel, it makes more sense to clear the bottom before starting to search the pier. The tether is less likely to contact the pier when operating from a vessel, so clearing the bottom first does not represent a risk of accidentally contacting a threat on the pier.

Tether management is critical when searching for threats or when operating in an area that may have other vessel traffic. Exercise caution when managing the tether in such situations.

Section 7

Vertical Inspection Passes

Vertical passes are most efficient in general, and my be better to use when pilings have cross bracing. The ROV is navigated to the piling and a vertical pass is made with the ROV facing the piling. The distance from the ROV to the piling will depend on the water clarity. The camera should be pointed down slightly for vertical passes that are downward, or up slightly for vertical passes that are upward. At the end of the pass, the ROV is navigated circumferentially to get in position for the next pass, again with the ROV facing the piling. The circumferential distance between passes depends on the size of the piling and the water clarity. The next pass is then made in the opposite direction. This pattern is repeated alternating the directions of the vertical passes until full visual coverage of the piling is completed.

Section 8

Circumferential Inspection Passes

Circumferential passes may be more efficient for pilings that have a very large diameter. The ROV is navigated to the piling and a circumferential pass is made with the ROV facing the piling. The ROV is then navigated vertically up or down to position the ROV for next circumferential pass, again while facing the piling. While moving to the level of the next circumferential pass, the camera should be pointed down slightly when descending, or up slightly when ascending. The next circumferential pass is then made in the opposite direction to prevent the tether from getting tangled around the piling. This pattern is repeated until full visual coverage of the piling is completed.

Circumferential passes are more difficult if the ROV does not include lateral motion capabilities.

Greensea's Orbit feature can be used to easily control the circumferential maneuver.

Using the pattern illustrated below, the tether will lay on the near side of the piling when moving to the next piling. In order to prevent tangles or excess drag, be aware of the tether location as you go around each piling and try to be consistent. This will also help when you return to your deployment point.

Section 9

Considerations for the Optimal Navigation Pattern from Piling to Piling

The best pattern to move from piling to piling will depend on the presence and orientation of cross bracing and the numbers of rows and columns of pilings, among other considerations.

Each situation should be examined to determine what pattern will work best. In general, the following guidelines can be used:

  • The pattern should run perpendicular to the face of the pier.
  • The pattern should run parallel to any cross bracing.
  • You should avoid navigating the ROV around pilings when moving from one row or column to another.
  • You should avoid navigating the ROV through cross bracing whenever possible.
  • If you enter a pattern on or near the surface, you should exit on or near the surface to avoid any unseen cross bracing on which the ROV could get hung up.
  • The tether handler should deploy the minimum amount of tether to avoid it getting dragged into the piling structure due to wind or currents.
  • Be prepared to follow your tether back to the point of obstruction if you get stuck.

An example pattern that follows the guidelines is shown below. The choice whether to do vertical passes, or circumferential passes on each piling can be decided in the field. In this example, it would be best to use vertical passes. Also, in this case because of the cross bracing, it would be best to only inspect one side of each piling, and then do the other side during the next pass of the pattern. Also note that the tether in the pattern below never crosses completely around the backside of a piling,

Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 10

Pier Pilings Inspection (PPI) Step-by-Step

The following pages provide step-by-step instructions for conducting a Pier Pilings Inspection (PPI). These steps should be completed in the order presented. The settings recommended provide a starting point, but may need to be adjusted depending on the scenario and conditions.

There is an abbreviated summary of these steps in checklist form at the end of this document. The checklist can be printed for use in the field.

Section 11

 1  Mission Planning

Preparing for a visual Pier Pilings Inspection includes gathering information, defining the area to be covered and deciding on various settings to be used while conducting the inspection. The area to be inspected and the settings can easily be changed during the inspection, but it is a good idea to use the recommendations that follow as a starting point.

The steps included in this section are specific to this standard operating procedure and do not include other more general aspects of mission planning such as crew assignments and roles, logistics and supplies, transportation to and from the site, etc. See the Defender Operator's Manual for more information and recommendations.

The steps in the Mission Planning phase can be completed either on-site or in a more comfortable environment.

Section 12

 1.1  Download or Create a Chart

A pier pilings inspection can be done with or without a chart A chart will provide reference points for entry and exit, but will probably not help much with individual pilings unless that can be seen on the chart, which is probably atypical.

If you are conducting a Pier Pilings Inspection and do not have a chart or do not plan to use one, you can skip this and the next section about loading the chart and continue at step: 1.3 - Set Up the Video Overlay.

There are several programs and online services for obtaining charts for various locations around the world. Some are available for free and other sources charge fees. Alternatively, Google Earth and SAT2CHART can be used to create charts as needed at no cost. For more information about these options, see: Creating and Using Charts

SAT2CHART is a Microsoft Windows based program and a Windows computer is required in order to use SAT2CHART.

Once a chart is obtained, it will need to be copied to the operator control console. There is a charts folder in the home folder of the operator control console. When archiving the project, it is a good idea to copy any charts used for the project into the archive for that project.

The resolution and quality of charts will vary depending on the source and amount of area covered. If the planned inspection covers a large section of a pier and you want to maximize the resolution of the chart, you can create several charts to cover the area at higher resolution instead of one chart covering the entire area.

Section 13

 1.2  Load the Chart

After obtaining a chart and copying it to the operator control console, the chart can be loaded into Greensea Workspace. There are two ways the chart can be loaded. Both methods require that Greensea Workspace is running and the Map view is visible.

  1. Open a file manager window, browse to the folder with the chart and drag and drop the chart onto the Greensea Workspace map area.

  2. Select the Map Config tab -> Charts subtab. Click on the Import Chart button. Browse to the file location and select the desired chart.

After the chart is loaded, you can toggle the visibility (on | off), set the opacity (0 - 100%), and if multiple charts are loaded, change the layer order of the chart.

Section 14

 1.3  Set Up the Video Overlay as Desired

The video overlay can be used to add valuable information to the permanent record about an operation. Consider adding notes about the project name, location, participants, and if the operation requires multiple dives, identifying each dive with a sequence number, etc.

To open the Video Overlay controls, click on the Stethoscope Diagnostics button and then select the Vehicle Configuration tab.

Section 15

 1.4  Define the Parameters for the Inspection

"

Each mission will require an analysis of the requirements and determination of the appropriate settings to use during the inspection to achieve the objectives.

The following information will be relevant to conducting the inspection.

  • Visibility of the water.
    • This will determine the distance of the ROV from the pier and spacing between successive passes.
  • Length of the pier section to be inspected.
    • This will determine whether the inspection can be conducted from one deployment site or several set ups will required.
  • Whether there is crossbracing between the pilings and if so, it's orietation.
    • This will be used to determine the optimal route for moving from piling to piling.
  • The size of each pile.
    • This will be used to determine how many passes will be needed for each pile.

Recommended Settings:

  • Distance from the Pier Piling: ~ 0.7 times the visibility
  • Pass (transect) spacing: ~ 1.3 times the visibility (provides 10% overlap with previous passes).

These settings can be made during the steps that follow for setting the Waypoint Defaults and placing waypoints.

The above guidelines are recommended starting points and can be modified as appropriate for the operation.

For very long piers, the area can be broken down into smaller overlapping regions.

"

Section 16

 1.5  Set Up the Waypoint Defaults

In preparation for placing the waypoints that can be used for the access and exit points ROV, it is important to set up the defaults that will be applied to each waypoint.

Waypoints can be edited after they have been placed, either singly or in groups.

Recommended Settings

ParameterValue
Waypoint NameAs desired
Waypoint ColorAs desired
Waypoint Tolerance2 m (6 ft)
HeadingAlong Line
Waypoint Z Value0
(The first pass should be made on the surface so the vehicle can be observed.)
Depth/AltitudeDepth
Speed0.5 m/s (1.5 ft/s)

Speed should be reduced in reduced visibility to allow more time for visual inspection.

Section 17

 1.6  Place a Minimum of Two Waypoints

If you do not plan to use a chart, but do want to place waypoints for the entry and exit points, you will need to place the waypoints in the field. You can skip this step and continue at step 2 - On Site Operations.

Using the chart as a reference, place a waypoint at the planned entry point and exit point.

Section 18

 1.7  Save the Mission Plan

Saving the mission will ensure all of the waypoints are saved and can be recovered at any time in the future, even if the system has been used for other operations in-between. This is especially true for operations that will be repeated, like clearing or mapping an area on a regular basis or for change detection.

To save the mission, make sure the Map view is visible and select the Missions tab -> Missions subtab. Click on the Save button.

Section 19

 2  On-site Operations

This section provides information for setting up and conducting the Pier Pilings Inspection (PPI). Before transiting to the site, make sure you have completed your logistics and equipment checklists.

Section 20

 2.1  Site Selection and Set Up

The first priority for the site selection and set up should be safety. Ensure that the area and selected location for the operator control console, operator seating, power source, tether deployment path and launch site are risk and hazard free.

If possible, set up the operator control console so that the operator is not looking into the sun or has the sun at his or her back. The operator should also wear dark clothing to prevent bright reflections in the monitor. A hat with a brim can reduce glare and the operator control console sunshade can be used to enhance the image quality compared to operating in direct sunlight.

Logistics supplies like pop-up tents for shelter from the sun or rain and amenities like drinking water are good to have on hand.

Special considerations may be needed if operating from a vessel. These may include:

  • Location of the operator control console and operator seating:
    • Stability, especially as anticipated sea state increases
    • If operating from a vessel, set up the operating console and tether deploy to avoid interfering with boat operations
    • Access to power
    • Tether deployment path (Be careful when routing through doors or windows to prevent pinching.)
  • Tether deployment:
    • Clear path to launch point
    • Safe from propeller or anchor line fouling

Tether handling from a vessel requires dedicated attention to the task and coordination with the vessel operator at all times.

Section 21

 2.1.1  Begin the Predive Checklist up through the Functions Tests

Start the Pre-Dive checklist and complete it through the functions test.

  1. Conduct a Visual Inspection
  2. Make the Connections
  3. Start the System
  4. Test the System's Functions
  5. Check and Adjust the Ballast as Necessary

Section 22

 2.1.2  Initialize the Recording

Before launching the vehicle, record a short video clip of the location and crew. This can be stored with the project and used like a movie clapper to provide quick reference information about the operation. You only need to record a few seconds or you can allow the recording to continue to run. If you want, you can create a movie clapper and use it as well. Experience has shown that most underwater video footage looks similar and when viewed later, it is hard to determine which operation it was from the video alone.

Section 23

 2.1.3  Launch the Vehicle and Complete the Predive Checklist

Compete the remainder of the predive checklist, launching and stabilizing the vehicle and initializing the navigation by setting the location and declination.

  1. Launch the Vehicle
  2. Check / Adjust the Ballast
  3. Stabilize the Vehicle Using the Autos
  4. Initialize the Navigation System

Place a Home Waypoint at the location of the vehicle for easier navigation back to the launch site at the end of the mission. Use the waypoint defaults first or edit the waypoint to set depth to 0 after placing it).

If you are not using a chart, you will need to place waypoints visually. In this case, navigate the vehicle to the planned entry point and place the first waypoint at the location of the vehicle when it is in position. You can place the exit waypoint in the same manner. If you are not using a chart, you may not need to set the location and declination.

Section 24

 2.2  Navigate to the Entry Point

Using the waypoint placed for the entry point or manually controlled navigation, manuever the vehicle to the location for the start of the inspection.

Section 25

 2.3  Start the Recording

If you have not allowed the short initial video clip to continue recording, start the recording! This is critical, but with all of the activities going on, it is very easy to accidentally overlook this. There is a saying in the ROV world, "If you don't have pictures, it didn't happen."

Section 26

 2.4  Conduct the Inspection

After you have launched and stabilized the vehicle, there are several settings that you should double-check before immediately starting the mission. These steps ensure that you have enabled recording, the system is ready to go, and your settings are appropriate now that you are on-site and can assess the actual conditions.

The following items should be double-checked to ensure they are set or in the case of DVL Lock, that it is active.

  • Recording is On
  • Auto heading, altitude, pitch and roll should be On
  • Dynamic Positioning should be On
  • Waypoint locks should be set as desired
  • DVL Lock is required

Section 27

 2.4.1  Start the Inspection

Ensure the path from the vehicle's position to the first piling is not obstructed. If it is obstructed, navigate the vehicle to a location that avoids the obstruction and has a clear path to the first waypoint.

Once you have navigated to the piling, begin the inspeciton using the planned method, either vertical passes or circumferential passes. If cross bracing is present, you may only be able to inspect one side of the piling at a time.

Section 28

 2.4.2  Complete Additional Passes

At the end of the first pass, continue to alternate passes in each direction until the piling or the area you can inspect from this direction is completely inpsected.

Section 29

 2.4.3  Moce to the Next Piling

Once a piling, or the area to be covered from this direction is competed, navigate the vehicle to the next piling. Keep track of the pilings that have been inspected to make sure that they are all completely inspected.

Section 30

 3  Vehicle Recovery

At the conclusion of the Pier Pilings Inspection (PPI) operation, the vehicle should be piloted to the launch site and recovered. Following the standard Post Dive Operations is recommended.

Section 31

 3.1  Return to the Launch Site

At the conclusion of the operation, the ROV should be navigated to the launch site.

If a Home Waypoint was placed, the ROV can be brought to the surface and then commanded to go to the Home Waypoint. Be aware that if the ROV was submerged for a long period of time, the naturally accumulated navigation error of the DVL may mean there is an error in the ROV's position. If the ROV is brought to the surface, the ROV GPS can be used to remove the error and ensure that the ROV will arrive at the expected location of the Home Waypoint.

If a Home Waypoint was not placed, you can add a Waypoint at the launch location or navigate the ROV home manually.

It is usually best to navigate the vehicle back to the launch point on the surface to avoid hitting an obstacle or getting the tether snagged on something.

Section 32

 3.2  Stop the Recording

The recording should be stopped before shutting down the operator control console to ensure the recorded files are closed properly on the disk. If the program is stopped while recording is in progress, the files can become corrupt and unusable.

Section 33

 3.3  Save the Mission

After the mission is completed the mission should be saved. This will ensure that all of the added Waypoints, Markers, MOB points and other data entered will be stored as part of the data set for the project.

Section 34

 3.4  Recover the Vehicle

Recover the vehicle and complete the standard post dive procedures.

  1. Turn off all Autos and Dynamic Positioning
  2. Retrieve the Vehicle
  3. Make sure the recording has been stopped
  4. Stop EOD Workspace
  5. Turn off the ROV power
  6. Turn off the Operator Control Console
  7. Disconnect all connections
  8. Stow the equipment for transport

Make sure to clean the vehicle on site or as soon as possible after you have returned to your home base.

Section 35

 4  Post Mission

Activities for post mission operations may vary depending on the requirements. Collected data may need to be analyzed and archived.

Section 36

 4.1  Analyze the Data

In searches where an object is found, data analysis may not be required. In other situations, it may be necessary to review the data to prepare for the next day's operation, or for area clearing and mapping applications. Analysis may include measuring and identifying sonar targets, georeferencing target locations or reviewing video data.

Example of Using Post Mission Data Analysis Successfully

While exploring a shipwreck at 300 m (1,000 ft), an ROV became entangled on the wreck. A recovery dive was attempted using another ROV, but the trapped ROV could not be located. The sonar from the original dive was then carefully reviewed and a hand drawn mosaic map was created from the sonar imagery including the location of the trapped ROV on the wreck.

Using this ad hoc map of the ship, the second recovery dive was successful at finding and retrieving the trapped ROV. The success was attributed to the ability to use the reference map to identify the location of the recovery ROV relative to the wreck and then navigating to find the trapped ROV.

Section 37

 4.2  Archive the Data

Data collected during the operation should be removed from the Operator Control Console on a regular basis (preferably after each mission) by using a network connection or flash drive and the files should be stored in a project folder on a server or copied to a permanent storage media for archival purposes.

The files to archive include:

  • Charts (/Home/charts/)

  • The saved Mission (/Home/waypoint_data.yml)

  • The recorded files in the logging folder (/Home/gss_bin), including (video.mp4, sonar.mp4 and telemetry) - these files are named by data and time by default.

  • If screen shots were taken using the PrtScn key, these can be found in the /Home/Pictures folder.

Pier Pilings Inspection (PPI)
Standard Operating Procedures, 1.00.00

Section 38

Pier Pilings Inspection Checklist

1 Mission Planning
1.1 Obtain a Chart
  • Optional if you do not have or plan to use a chart.
  • 1.2 Load the Chart
  • Optional if you do not have or plan to use a chart.
  • 1.3 Set Up Video Overlay
    1.4 Define Inspection Parameters
  • Distance from Pier: ~ 0.7 times the visibility
  • Pass (pass) spacing: ~ 1.3 times the visibility (provides 10% overlap with previous passes).
  • 1.5 Set Waypoint Defaults
  • Heading: Along Line
  • Waypoint Z Value: typically 0.65 times the visibility
  • Depth/Altitude: Depth (starting depth 0.65 times the visibility
  • Speed: typically 0.5 m/s (1.5 ft/s)
  • 1.6 Place Waypoints
  • Place a minimum of two waypoints.
  • 1.7 Save the Mission Plan
    2 On-site Operations
    2.1 Site Selection and Set Up
    2.1.1 Begin the Predive Checklist
    2.1.2 Initialize the Recording
    2.1.3 Launch the Vehicle
    2.2 Navigate to the Entry Point
    2.3 Start the Recording
    2.4 Conduct the Inspection
  • Double check the settings.
  • 2.4.1 Start the Inspection
    2.4.2 Complete Additional Passes
    2.4.3 Moce to the Next Piling
    3 Vehicle Recovery
    3.1 Return to Launch Site
    3.2 Stop the Recording
    3.3 Save the Mission
    3.4 Recover the Vehicle
    4 Post Mission
    4.1 Analyze the Data
    4.2 Archive the Data