Removal and Replacement Instructions for the VideoRay Pro 4

Horizontal Thruster Propeller Kit (Left and Right)

GTO-006L-KIT~GTO-006R-KIT

Copyright
Pro 4 Maintenance Manual, Novice 1.00.00

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Copyright © 2015, VideoRay LLC - The Global Leader in Micro-ROV Technology

Table of Contents
Pro 4 Maintenance Manual, Novice 1.00.00

About this Document
Pro 4 Maintenance Manual, Novice 1.00.00

About this Document

Document Conventions

Several symbols are used throughout this documentation to add emphasis and to assist in relocating important information. The following table describes these symbols and their uses.

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The Danger icon is used to indicate there is a potential risk of personal injury or death. Extra care should be taken to understand the risks, and all personnel should exercise caution. It may also be appropriate to warn others in the immediate vicinity.
The Caution icon is used to indicate there is a potential risk of damage to the equipment or surrounding property. Personnel should receive training in the appropriate procedures before attempting to operate or maintain the equipment.
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The Note icon is used to highlight a specific detail or point of information.
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Beyond this Document

There is no substitute for experience and/or training, especially with respect to the real purpose for which you plan to use this equipment. We encourage you to explore options beyond the scope of these materials to expand your knowledge and skills necessary to support your applications. In addition to this documentation, VideoRay offers training and technical support and hosts a general user discussion forum and user image gallery.

We also realize that collectively, users of our products spend considerably more time operating our systems than we do ourselves. Users also encounter more diverse operating environments across an extremely broad range of applications. We highly value this vast experience base, and invite and encourage you to share your experiences and suggestions with us. Please feel free to contact us by any of the methods listed below.

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Online Manual

The full version of this manual is available online in the following formats:

  • http://download.videoray.com/documentation/_GTO-006L-KIT~GTO-006R-KIT_index for viewing the HMTL online.

  • http://download.videoray.com/documentation/mnt/pdf/videoray_doc__GTO-006L-KIT~GTO-006R-KIT_index.pdf for viewing the PDF online.

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How to Get Help
Pro 4 Maintenance Manual, Novice 1.00.00

How to Get Help

Help for your Pro 4 is available through several channels.

All Hours Self-Service / Crowd-Source Tools

Operator's Manuals and Standard Operating Procedureswww.videoray.com/support/manuals.html
Software Downloadswww.videoray.com/support/downloads.html
Frequently Asked Questionswww.rovfaq.com
ROV User Forumwww.rovinfo.com

Global Support

Emailsupport@videoray.com
Phone+1 610-458-3000 (select option 1)
Skypevideoray.support (by appointment )
Remote Sessionswww.videoray.com/support/remote-support.html (by appointment )

Regional Support

VideoRay Authorized Service Centers and Dealerswww.videoray.com/dealer.html

Training

Operator Trainingwww.videoray.com/learn-more/training.html
Advanced Maintenance Trainingwww.videoray.com/learn-more/advanced-maintenance-courses.html

Operational Strategies and Tactics Support

If you need help understanding how to apply your system to a specific project, contact VideoRay or you local VideoRay dealer. We can provide guidance or help you find a certified consultant.

Removal Procedures
Pro 4 Maintenance Manual, Novice 1.00.00

Horizontal Thruster Propeller Kit (Left and Right) Removal Overview

Skill level recommended: Novice

Total time required: Approximately 2 Minutes (4 Minutes for both sides)

Tools required:

The following components must be removed:

1 - Horizontal Propeller
Pro 4 Maintenance Manual, Novice 1.00.00

Horizontal Thruster Propeller Kit (Left and Right) Removal Procedures

Time required for this step: Approximately 2 Minutes (4 Minutes for both sides)

Tools required for this step:

Parts involved in this step:

GTO-006L-KIT~GTO-006R-KIT Horizontal Thruster Propeller Kit (Left and Right)

QuantityPart NumberPart Description
1GTO-006L-KITPropeller Kit Horizontal 100mm 3 Blade Left (GTO, Deep Blue, Pro 4)
1GTO-006R-KITPropeller Kit Horizontal 100mm 3 Blade Right (GTO, Deep Blue, Pro 4)

Steps

Note: The following step-by-step instructions apply to one side. Repeat these steps on both sides if you plan to remove both Horizontal Propellers.

  1. Loosen, but do not remove, the 7/16 inch acorn nut at the outboard end of the horizontal propeller.

  2. Pull the horizontal propeller from the horizontal thruster shaft.

Tip

Both horizontal propeller nuts have right-handed threads. Turn the nuts counterclockwise, when viewed from the rear of the ROV, in order to loosen them.

If the horizontal propeller does not come off of the horizontal thruster shaft easily after loosening the nut, tap the nut while pulling on the propeller hub. This should loosen the propeller collet and the propeller should slide free from the shaft.

Replacement Procedures
Pro 4 Maintenance Manual, Novice 1.00.00

Horizontal Thruster Propeller Kit (Left and Right) Replacement Overview

Skill level recommended: Novice

Total time required: Approximately 2 Minutes (4 Minutes for both sides)

Tools required:

The following components must be replaced:

Notes:

Horizontal propellers are counter rotating and must be installed on the correct side. When installed properly, the blade pointing up will curve toward the middle of the ROV when viewed from behind.

Before replacing the horizontal propeller, check to make sure that the thruster shaft is not bent or scored.

1 - Horizontal Propeller
Pro 4 Maintenance Manual, Novice 1.00.00

Horizontal Thruster Propeller Kit (Left and Right) Replacement Procedures

Time required for this step: Approximately 2 Minutes (4 Minutes for both sides)

Tools required for this step:

Parts involved in this step:

GTO-006L-KIT~GTO-006R-KIT Horizontal Thruster Propeller Kit (Left and Right)

QuantityPart NumberPart Description
1GTO-006L-KITPropeller Kit Horizontal 100mm 3 Blade Left (GTO, Deep Blue, Pro 4)
1GTO-006R-KITPropeller Kit Horizontal 100mm 3 Blade Right (GTO, Deep Blue, Pro 4)

Steps

Note: The following step-by-step instructions apply to one side. Repeat these steps on both sides if you are replacing both Horizontal Propellers.

  1. Orient the horizontal propeller assembly with the open end of the propeller collet toward the horizontal thruster shaft.

  2. Press the propeller assembly onto the shaft until it stops. There should be a gap of approximately 1 mm or less between the propeller and the cartridge seal. If there is no gap, the cartridge seal may not be seated - check the cartridge seal to make sure it is fully seated. If the gap is lager than 1 mm, the propeller is not fully seated - You may need to loosen the 7/16 inch acorn nut to allow the collet to open further.

  3. Hold the propeller assembly by its hub and tighten the 7/16 inch acorn nut. Do NOT hold the propeller by its blades while tightening the nut, because that could cause a blade to break.

Tip

The horizontal propeller nut has right-handed threads. Turn the nut clockwise, when viewed from the rear of the ROV, in order to tighten it.

Check to make sure that the propeller turns freely.