Removal and Replacement Instructions for the VideoRay Pro 4

Front Hull Ring Assembly with Camera

VR-PRO4-13-0001-N

Pro 4
Maintenance Manual, Advanced 2.00.00

Copyright Notice

This material is copyright protected. No material may be reproduced or transmitted in any form or by any means for any purpose without expressed written consent of VideoRay LLC.

Copyright © 2020, VideoRay LLC - The Global Leader in Micro-ROV Technology

Pro 4
Maintenance Manual, Advanced 2.00.00

Pro 4
Maintenance Manual, Advanced 2.00.00

About this Document

Online Manual

This Quick Start Guide is a subset of the full version of this manual, which is available on the Pro 4 control panel and online in the following formats:

  • Installed on the Pro 4 control panel at: _VR-PRO4-13-0001-N_index for viewing the HMTL locally.

  • http://download.videoray.com/_VR-PRO4-13-0001-N_index for viewing the HMTL online.

  • http://download.videoray.com/documentation/mnt/pdf/videoray_doc__VR-PRO4-13-0001-N_index.pdf for viewing the PDF online.

  • http://download.videoray.com/documentation/mnt/zip/videoray_doc__VR-PRO4-13-0001-N_index.exe for downloading the HTML and PDF files.

Document Conventions

Several symbols are used throughout this documentation to add emphasis and to assist in relocating important information. The following table describes these symbols and their uses.

SYMBOL DESCRIPTION
The Danger icon is used to indicate there is a potential risk of personal injury or death. Extra care should be taken to understand the risks, and all personnel should exercise caution. It may also be appropriate to warn others in the immediate vicinity.
The Caution icon is used to indicate there is a potential risk of damage to the equipment or surrounding property. Personnel should receive training in the appropriate procedures before attempting to operate or maintain the equipment.
The Do Not icon is used to indicate that an action or activity should NOT be performed.
The Note icon is used to highlight a specific detail or point of information.
The Tip icon is used to highlight a suggestion or recommendation.

Beyond this Document

There is no substitute for experience and/or training, especially with respect to the real purpose for which you plan to use this equipment. We encourage you to explore options beyond the scope of these materials to expand your knowledge and skills necessary to support your applications. In addition to this documentation, VideoRay offers training and technical support and hosts a general user discussion forum and user image gallery.

We also realize that collectively, users of our products spend considerably more time operating our systems than we do ourselves. Users also encounter more diverse operating environments across an extremely broad range of applications. We highly value this vast experience base, and invite and encourage you to share your experiences and suggestions with us. Please feel free to contact us by any of the methods listed below.

Quality Commitment

VideoRay strives to design, manufacture, deliver and support the highest quality products and services, including this documentation. We have made every effort to ensure that this documentation is accurate and provides you with the most up-to-date information.

If you find any errors in this documentation or have suggestions for improvements, each page contains a "Help us improve this document" feedback link in the left margin (you must be connected to the Internet to use this link).

Address  
VideoRay LLC
212 East High Street
Pottstown, PA 19464
USA
 
 
Email  
info@videoray.com General Information and Sales
support@videoray.com
 
Technical Support
Telephone  
+1 610-458-3000 Office
+1 610-458-3010 Fax

Disclaimer

This document is deemed accurate at the time of its writing, however it is not a legal contract and the information contained herein should not be construed to represent any form of commitment. This document as well as the associated products and services are subject to change without notice.

Pro 4
Maintenance Manual, Advanced 2.00.00

How to Get Help

Help for your Pro 4 is available through several channels.

All Hours Self-Service / Crowd-Source Tools

Operator's Manuals and Standard Operating Procedureswww.videoray.com/support/manuals.html
Software Downloadswww.videoray.com/support/downloads.html
Frequently Asked Questionswww.rovfaq.com
ROV User Forumwww.rovinfo.com

Global Support

Emailsupport@videoray.com
Phone+1 610-458-3000 (select option 1)
Skypevideoray.support (by appointment )
Remote Sessionswww.videoray.com/support/remote-support.html (by appointment )

Regional Support

VideoRay Authorized Dealers and Service Centerswww.videoray.com/dealer.html

Training

Operator Trainingwww.videoray.com/learn-more/training.html
Advanced Maintenance Traininghttp://www.videoray.com/learn-more/training/advanced-maintenance-training.html

Operational Strategies and Tactics Support

If you need help understanding how to apply your system to a specific project, contact VideoRay or you local VideoRay dealer. We can provide guidance or help you find a certified consultant.

Before Contacting Support

Please make sure to consider the following information before contacting VideoRay's Technical Support to report a problem. The following information should available:

  • User name and contact information
  • Name of the owner if not the same as the user
  • System model
  • Serial Number of the affected component(s)
  • Accessories in use
  • Detailed information about the issue:
    • Symptoms
    • Operating conditions that create the symptoms
    • Anything new or unusually about the system or operations

In addition, please review VideoRay's Support website for additional information about:

  • Principles of Customer Interactions
  • Customer Care Philosophy
  • Technical Support Policy
  • Third Party Accessory Support Statement
  • Use of Non-VideoRay Supplied Computers
Pro 4
Maintenance Manual, Advanced 2.00.00

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Pro 4
Maintenance Manual, Advanced 2.00.00

Front Hull Ring Assembly with Camera Removal Overview

Skill level recommended: Intermediate

Total time required: Approximately 26 Minutes

Tools required:

The following components must be removed:


See the corresponding sections of this manual for instructions for parts other than the Front Hull Ring Assembly with Camera.

Pro 4
Maintenance Manual, Advanced 2.00.00

Front Hull Ring Assembly with Camera Removal Procedures

Time required for this step: Approximately 4 Minutes

Tools required for this step:

  • None

Parts involved in this step:

VR-PRO4-13-0001-N Front Hull Ring Assembly with Camera

QuantityPart NumberPart Description
1VR-PRO4-13-0001-NCamera Assembly Front with Port Ring (Pro 4) (NTSC)
1OR-154O-Ring #154

Steps

  1. Place your index and middle fingers under the inside top of the front hull ring assembly and your thumb against the pressure sensor nut, and gently pull the hull ring assembly from the main hull. If the hull ring assembly binds while pulling the top, you may need to pull the bottom to even it up for easier removal. Do NOT pull it out too fast, or you could damage the camera ribbon cable.

  2. Disconnect the camera ribbon cable from the rear of the camera by pulling the cable from the clip and then the connector.

  3. If you plan to replace the O-ring, remove it by pinching it around the front hull ring to create a slack section that can be grabbed. Do NOT use a metal tool to remove the O-ring.

Pro 4
Maintenance Manual, Advanced 2.00.00

Front Hull Ring Assembly with Camera Replacement Overview

Skill level recommended: Intermediate

Total time required: Approximately 27 Minutes

Tools required:

The following components must be replaced:


See the corresponding sections of this manual for instructions for parts other than the Front Hull Ring Assembly with Camera.

Pro 4
Maintenance Manual, Advanced 2.00.00

Front Hull Ring Assembly with Camera Replacement Procedures

Time required for this step: Approximately 5 Minutes

Tools required for this step:

Parts involved in this step:

VR-PRO4-13-0001-N Front Hull Ring Assembly with Camera

QuantityPart NumberPart Description
1VR-PRO4-13-0001-NCamera Assembly Front with Port Ring (Pro 4) (NTSC)
1OR-154O-Ring #154

Steps

  1. Use a new lubricated O-ring, or remove and lubricate the existing O-ring, and install it in the larger diameter O-ring groove of the front hull ring.

  2. Orient the front hull ring so that the receiver bracket is facing toward the ROV and at the bottom of the main hull.

  3. Thread the camera ribbon cable through the clip on the camera interface. The cable should be inserted so that the free end is pointed towards the rear of the camera and can be easily installed in the connector

  4. Insert the camera ribbon cable connector into the socket on the camera interface making sure the contacts are on the same side.

  5. Position the front hull ring at the front of the main hull and make sure the camera ribbon cable is routed so that it will not interfere with camera tilt movements.

  6. Make sure the camera axis is level with the ROV from side to side.

  7. If the ROV board set is in the ROV, make sure the front of the heat sink engages in the receiver bracket at the bottom of the front hull ring.

  8. Being careful not to pinch the o-ring, press the front hull ring into the main hull until is seats against the main hull. Make sure that you press the front ring evenly so that it does not bind.

Tip

Before proceeding to the next step, connect the ROV to the control panel and test the camera tilt and focus functions to make sure the camera tilts and focuses smoothly through the entire tilt and focus range.